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100.00 Dollar US$ Failure analysis of diamond beaded wire saw Camden Wyoming

Published date: November 12, 2021
Modified date: November 12, 2021
  • Location: Quanzhou, Camden Wyoming, Delaware, United States

Diamond beaded wire saws are energy-efficient stone equipment and are favored by customers. Faults are a relatively common matter in mechanical production. Today we will analyze and explain this matter for you.

1. The wire saw cannot be cut and used most often is the incorrect selection of diamonds (often using too good diamonds), carcass, bead spacing, mold design or wrong application parameters. For example, we choose too high Diamond density or too good diamond, its sawing performance is not very good. The diamond will not be easily broken, so it is difficult to produce a new sharp edge.

2. Saw wire breaks Saw wire breaks, usually because the wrong application parameters are used or the quality of the saw rope is too poor, which means that the bond between the plastic/rubber and the diamond beads is not strong, which causes the cuttings to enter the diamond saw wire. Soon magma or cuttings partly touched the steel rope between the beaded steel body and the steel rope, and the connecting thread of the steel rope began to break. This may also be due to the wrong use of the bond. The fracture of the steel rope may also be due to the wrong selection. Wire rope, beaded steel body, caused by poor heat treatment after injection molding.

3. Bead peeling If part of the bead cutting layer peels off from the beaded steel body, it is usually improper selection of the carcass or wrong sintering parameters. Usually the incorrect cold pressing process is also the cause of the peeling. Sometimes it may also be due to dewaxing The improper process caused paraffin to penetrate between the metal carcass and the beaded steel body. Sometimes the problem is also related to improper cleaning of the beaded steel body.

4. The beads are not firmly bonded. The loose beads and poor bonding are usually a signal of problems during injection molding. It may also be improper selection of steel wire rope, or contamination of the diamond beads, improper cleaning, which will cause the beads to be related to injection molding/injection. The bond between the rubber is not strong.

Phone: 13636921105
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